Laboratory of Production Engineering

Laboratory of Production Engineering

“Welcome to                                    Laboratory of Production Engineering, Mechanical Engineering Department ITS!”

Laboratory of Production Engineering is a combination of 2 laboratories, namely Product Design and Development Laboratory and Manufacturing Process Laboratory, Department of Mechanical Engineering, FTIRS-ITS. Since 2018, the Product Design and Development Laboratory had been certified as Laboratory Based Education (LBE).

Laboratory of Production Engineering is manufacturing major. The objectives of Production Engineering Laboratory are

  1. To create product design with qood quality and economic,
  2. To support Mechanical Engineering Department in Production Engineering group development,
  3. To establich cooperation relationship with industry by carrying out an active role in the development and cooperation with the industry,
  4. To provide learning, guidance, consultation, training, and distributing of technology for off-campus organizations and communities.

VISION AND MISSION

VISION

Menjadi pusat pembelajaran dan penelitian dalam perancangan dan pengembangan produk di mana mampu mendukung pertumbuhan pengembangan industri

MISSION

  1. Menciptakan pendidikan yang berkualitas baik
  2. Meneliti dan mengembangkan produk industri
  3. Menjadi media pembelajaran bagi lingkungan dalam kampus atau luar kampus dengan penelitian dan pelatihan

LABORATORY RESEARCH

Since 2020, the Production Engineering Laboratory was composed of 2 focus Research Groups namely Manufacturing Research Group and Product Design and Development Research Group which are having the general research theme of each research group.

1. Manufacturing Research Group

Research Topic :

1. ARTIFICIAL INTELLIGENCE ON COMPUTER VISION

Choice of Topics offered :

  • Face and Mask Detection – Colaborate with MBP Laboratory
  • Surface Roughness Measurement using non-contact method (ESP)
  • Stress Displacement based on Moire pattern

2. OPTIMIZATION ON MANUFACTURING PROCESS

Choice of Topics offered :

  • Forging – Colaborate with MBP Laboratory
  • Drilling Composite – Colaborate with Metallurgy Laboratory

3. OPTIMIZATION ON DESIGN

Choice of Topics offered :

  • Airless Tire – Colaborate with MBP Laboratory
  • Leg Prosthesis – Colaborate with MBP Laboratory, DEPRO Department, RS. Sumber Glagah

Research Team : M. Khoirul Effendi ST, MSc.Eng, Ph.D

2. Product Design and Development Research Group

CONVENTIONAL BIKE RESEARCH

2001-2013

Research Results :

  1. Flexible Bike
  2. Mountain Bike
  3. Foldable
  4. ITS Campus Bike
  5. Multi Gender Bike

Research Team : Prof. I Made Londen Batan

Research Topic :

1. TADPOLE TRICYCLE

Research Topics that have been conducted in 2014-2016

  1. Tricycle with feet and hands pedal-Prototipe 1 (2014)
  2. Tricycle foldable-Prototipe 2 (2015)
  3. Tricycle with feet pedal and hand rotation tool-Prototipe 3 (2016)

2. DELTA TRICYCLE

Research Topics that have been conducted in 2017-2019

  1. Tricycle with feet pedal-Prototipe 1 (2017)
  2. Tricycle with feet pedal-Prototipe 2 (2018)
  3. Tricycle with feet pedal-Prototipe 3 (2019)

3. AUTONOMOUS BIKE FOR STROKE REHABILITATION

Choice of Topics offered :

  1. Elektrik Tricycle
  2. Statig Rig
  3. Medical Record Sensor System and Bicycle Dashboard
  4. Bicycle Development and Bike Dashboard Monitoring
  5. Implementation of Digital Medical Record on Electric Tricycles using Mobile Phones / Tablets
  6. Advanced Testing with stroke patients for digital medical record applications and Data Mining (Aritificial Intelligent Optimization (AI))

Research Team : Prof. I Made Londen Batan

Research Topic :

UNMANNED AERIAL VEHICLE

Topics offered :

  1. Optimization of Aircraft Tail Section (Fin)
  2. Optimization of Aircraft Tail Section (Elevator)
  3. Analysis of Aircraft Wing Structure with Dihendral
  4. Analysis of Aircraft Wing Structure with Winglets

Research Team : Arif Wahyudi ST., MT., PhD.

Research Topics :

1. STUDY ON ALTERNATIVE NATURAL MATERIAL FOR HELMET

2. INJECTION MOLD

3. BIOCOMPOSITE

Research Team : Dinny Harnany ST., MT.

Research Topics :

1. FRICTION STIR WELDING

2. DEEP DRAWING PROCESS

Research Team : Prof. I Made Londen Batan

Research Topic :

POWERPLANT OPTIMIZATION

Research Team : Arif Wahyudi, ST., MT., PhD.

Research Topic :

CERVICAL AND LUMBAR TRACTION

Research Team : Prof. I Made Londen Batan

RESEARCH ACTIVITY

Partnership

Global Partnership
  • Bosch Sprang (NX Siemens) – Netherland
  • Kodama, Co.Ltd. (Topsolid) – Japan
Domestic Partnership
  • PT. BIIS GRIYA NADI (Application Creation Services, Website, ERP Implementation Video Profile, Documentation, and Animation) – Surabaya
  • CV. SMARTECH 2007 (Manufacturing Workshop) – Sidoarjo

Patent

2009 – Flexy Knock Down Bike

2011 – Climbing wheelchair

2012 – Flexible bike frame

2012 – Measuring Instrument and Sudu – Cross Flow Turbine Dimension Measurement Method Based Imaging

2012 – Wheelchair Seat with Horizontal Adjustable

2013 – Measurement for turbine blade angle using image processing

2014 – Bike Frame with Low pedals energy

2015 – Tricycle Folding Frame

2018 – Post-Stroke Tricycles and Tricycle Usage Procedures

ORGANIZATION OF LABORATORY

Head of Laboratory

Bapak Arif Wahjudi
ARIF WAHYUDI, ST., MT., PhD
 sinta | scopus | google scholar

Members of Laboratory

Pak Londen Fix
I MADE LONDEN BATAN, Ir. M.Eng., Dr-Ing. Prof
sinta | scopus | google scholar
Bu Dinny Fix
DINNY HARNANY, ST. MT
sinta | scopus | google scholar
Pak Sampurno Fix
SAMPURNO,Ir. MT
sinta | scopus | google scholar
Bobby
BOBBY OEDY PRAMUDYO, Ir. MSc. PhD
sinta | scopus | google scholar
Suhardjono
SUHARDJONO, Ing. M.Sc., Dr-Ing. Prof
 sinta | scopus | google scholar
Khoirul
M. KHOIRUL EFENDI, ST, MSc.Eng, Ph.D
sinta | scopus | google scholar

Active Students

Undergraduate Students (S1)

  1. Jamaludin As’ad (Coordinator of Laboratory)
  2. Teduh Adi
  3. Giovanni
  4. Syamsul Arifin
  5. Reynaldi
  6. Brillian
  7. Hasan
  8. Andika
  9. Zakaria

Magister Students (S2)

  1. Rosadila Febritasari (Laboratory assistant)
  2. Fitriana Firdausi
  3. Fungky Dian
  4. Adi Susanto
  5. Niko Adrisena

Doctoral Students (S3)

  1. Bapak Mulyadi, S.T, M.T
  2. Bapak Kabib, S.T, M.T
  3. Bapak Faizin, S.T, M.T

ACADEMIC ACTIVITY

Undergraduate (S1)

Compulsory Courses
  1. 1st Manufacturing Process (3 sks)
  2. 2nd Manufacturing ProcessI (3 sks)
  3. Industry Metrology (3 sks)
  4. Statistics & Design Experiment (4 sks)
Elective Courses
  1. Engineering Quality (3 sks)
  2. Machine Tools Vibration (3 sks)
  3. Machining Process (3 sks)
  4.  CNC Machine Tools (3 sks)
  5. Product Design and Development (3 sks)
  6. Desing Machine Tools (3 sks)
  7. Mould Design (3 sks)
  8. Geometry Tolerance (3 sks)
  9. Precision Measurement (3 sks)
  10. Computer Aided Design & Manufacturing (CAD/CAM) (3 sks)

Magister (S2)

Compulsory Courses
  1. Design of Experiments (3 sks)
  2. Quality and Risk Management (3 sks)
Elective Courses
  1. Product Design  (3 sks)
  2. Dynamics of Machine Tools (3 sks)
  3. Engineering Quality (3 sks)
  4. Design of Experiments (3 sks)

Doctoral (S3)

Elective Courses
  1. Product Design  (3 sks)
  2. Dynamics of Machine Tools (3 sks)
  3. Machining Process (3 sks)
  4. Design of Experiments (3 sks)

LABORATORY ACTIVITIES

Study and Discussion

WhatsApp Image 2019-11-12 at 05.55.38 (2)

In Laboratory, there are comfortable rooms those are used by students to learn together and discusse or meeting with lecturers

CAD Training

THX_4962

Computer Aided Design (CAD) training is conducted to support courses especially in 2D/ 3D drawing in Mechanical Engineering. CAD training includes Solidwork, TopSolid, Catia, Moldflow and Inventor.

PRACTICE

Industrial Metrology

The practice of Industrial Metrology is given to Undergraduate Students and aims to learning measurement methods using basic measuring instruments and image processing.

A. Measurement Practice

The purposes of this practice are to

  1. Know how to use measuring instruments such as: micrometers, trusses, and bevel protactors
  2. Know the precision and accuracy of measurement results
  3. Know the factors that affect measurement results

B. Measurement practice with image processing

The purposes of this practice are to

  1. To find out how to measure linear dimensions based on camera capture image
  2. To know the precision of the measurement results using the principle of image processing
  3. To find out the factors that affect the measurement results using the principle of image processing

Electric welding and Carbit welding

Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. There are 2 methods that will be used in this welding process, namely Electric Welding and Carbide Welding (Asetiline)

Student Activities

Open House ITS Tricycle for Post Stroke (SERAITS)

Open House
IMG_4066
IMG_3979

Vacation and Communal Work in Laboratory

Foto bersih2 Lab
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FACILITIES AND EQUIPMENTS

Software

  • Catia V5
  • Autodesk
  • TopSolid
  • Moldflow 2012
  • Matlab

Measurement Tools

  • Goniometer set (measurement antropology)
  • Heart Rate Sensor
  • High Speed Camera
  • Treadmill
  • Electrocardiograph (ECG)
  • Reflex Hammer
  • Vernier Caliper
  • Micrometer
  • Dial Indicator
  • Bevel Protactor
  • Weight Scale

Laboratorium Metrologi

  • Flat Table
  • V-block
  • Sinus Bar
  • Dial Gauge Indicator
  • Gage Blocks

Injection Laboratory

  • Molding Injection Machine

Manufactur Laboratory

  • Lathe Machine
  • Welding
  • CNC Machine

3D Technology

  • 3D Printing